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Thermal spraying(Tocalo) - List of Manufacturers, Suppliers, Companies and Products

Thermal spraying Product List

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Environmentally friendly surface treatment! "The Best Coating for Repairs" Thermal Spraying and Coating

We assist with "resource conservation and energy saving" through Tokaro's thermal spraying and surface treatment technology!

If you're looking for environmentally friendly surface treatment, thermal spraying, and coating, trust Tocalo. By applying surface treatment, it is possible to coat materials on the surface of components that are stronger and more durable than the base material. This contributes to resource conservation by extending the lifespan of equipment and parts and reducing the frequency of replacements. Not only is it environmentally friendly, but it also achieves cost reductions in new production due to the extended lifespan of components. For example, in repair applications, TLC (Laser Cladding) and TS-3013 are commonly used. By minimizing thermal impact, it allows for localized repairs of worn areas, enabling the reuse of components that would have otherwise been discarded due to the base material's quality or shape, instead of giving up on welding repairs. Optimal surface treatment technology for repairs: 'TS-3013' materials: https://tocalo-download.satori.site/tpr035-00?source=ipros 'TLC technology' materials: https://tocalo-download.satori.site/tpr016-00?source=ipros

  • Heating device

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Company Information: Tokaro Co., Ltd.

A comprehensive manufacturer specializing in surface treatment centered around thermal spraying. Leave your surface treatment (thermal spraying/coating) to us!

▶ For surface treatment, thermal spraying, and coating, please leave it to Tocalo! This is the comprehensive catalog of Tocalo Corporation. It includes a list of the thermal spraying technologies we possess, as well as information on coatings other than thermal spraying and applicable fields. <Excerpt> ● What can be achieved with surface modification ● Surface modification technologies provided by Tocalo ● Problem-solving flow ● Classification and characteristics of main thermal spraying methods ● Technologies other than thermal spraying ● Case studies ● Tocalo's research system ● Global network For more details, please download the materials or contact us. 【Download the materials here】 https://tocalo-download.satori.site/tts001-00?source=ipros

  • Other surface treatment equipment

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Superhard thermal spraying (wear-resistant, high hardness)

If you're dealing with sliding wear, please consider carbide thermal spraying first! - Introduction to surface treatment and coating technology -

▶ Please leave surface treatment, thermal spraying, and coating to Tocalo! WC-based cermet thermal spray coatings are excellent in wear resistance and corrosion resistance. A mirror finish is also possible, and there are numerous application records across various industries. <Contents of the materials> - Characteristics of hard coatings (hardness, coating composition, surface roughness, thickness, etc.) - Results of the Suga-type wear test: hard coating vs. SUS material, Cr plating, etc. - Wear tests assuming cylinder rods - CASS corrosion resistance test data: comparison with Cr plating - Usage records 【Download the materials here】 https://tocalo-download.satori.site/tpr002-00?source=ipros

  • Surface treatment contract service

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Corrosion-resistant molten metal coating "SUPER ZAC"

Excellent corrosion-resistant ceramic coating!

▶ Please leave surface treatment, thermal spraying, and coating to Tocalo! SUPER ZAC is a dense ceramic coating that protects the substrate from corrosive gases, liquids, and molten metals. It excels in heat resistance and wear resistance, demonstrating excellent corrosion resistance even in corrosive environments at temperature ranges that traditional glass lining and resin lining could not withstand. Additionally, it has excellent follow-up properties to the expansion and contraction of the base material, making it applicable to austenitic stainless steels with high thermal expansion coefficients. In the same series, we also offer coatings with different characteristics, such as CDC-ZAC. For more details, please refer to the materials or feel free to contact us. 【Download the materials here】 https://tocalo-download.satori.site/tpr024-01?source=ipros

  • Surface treatment contract service

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What is thermal spraying? 【Function lineup list】

Introducing what can be done with thermal spraying! - A presentation of the functional lineup of a comprehensive manufacturer specializing in surface modification centered around thermal spraying.

If you need surface treatment, thermal spraying, or coating, please leave it to Tocalo. 【Overview】 Tocalo is a comprehensive manufacturer specializing in surface modification, primarily through thermal spraying. For those considering thermal spraying for the first time or wanting to envision what functions can be added, we have compiled an overview of thermal spraying technology and the lineup of functions that our coatings can provide. Please feel free to take a look at the materials. 【Download the materials here】 https://tocalo-download.satori.site/tpr028-00?source=ipros

  • Surface treatment contract service

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Introduction to examples of thermal spraying, coating, and surface treatment applications! [Case study materials are being offered]

There are various ways to use it! We contribute to improving production efficiency and extending the lifespan of components through surface treatment and coating technologies, starting with thermal spraying.

▶ Please leave surface treatment, thermal spraying, and coating to Tocalo! Surface treatment is widely used across various industries, from steel and semiconductors to the medical field. In this document, we provide a comprehensive overview of thermal spraying, other technologies, and proven applications! \ Recommended for the following people! / - Those considering surface treatment - Those looking for coatings that last longer - Those wishing for treatments with minimal thermal impact - Those considering adding high functionality and added value to products under development ―――― Content Overview ――― ● What is thermal spraying? ● Technologies held by our company ● Technologies other than thermal spraying ● Examples of surface treatment applications 【Download the catalog here】 https://tocalo-download.satori.site/tpr049-00?source=ipros

  • Surface treatment contract service

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Reduced pressure plasma spraying method

Film formation without compromising material properties! - Introduction to surface treatment and thermal spraying technology -

▶ For surface treatment, thermal spraying, and coating, trust Tocalo! Vacuum Plasma Spraying (VPS) The plasma spraying method conducted in a low vacuum atmosphere after evacuating the air inside the chamber to a high vacuum is called Vacuum Plasma Spraying (VPS). This spraying method has the following characteristics: - Coatings with properties as designed can be obtained without compromising material characteristics. - It allows for the deposition of active metals such as titanium. - The flight speed of molten particles is faster than that of plasma spraying in the atmosphere, resulting in coatings that are denser and have higher bonding strength. This spraying method is essential for forming high-performance coatings that are deeply related to advanced fields. 【Application Examples】 Gas turbine rotors for power generation Applications in the energy sector Applications in the medical field, etc. 【For a list of technical materials, click here】 https://www.tocalo.co.jp/contact/download/?source=ipros

  • Processing Contract

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Non-stick, corrosion-resistant, environmental barrier coating 'ZACROM'

Formation of a dense film through the filling of special ceramics! - Surface treatment and coating technology -

▶ For surface treatment, thermal spraying, and coating, trust Tocalo! 【Overview】 ZACROM is a technology that fills the fine cracks specific to chromium plating, known as "microcracks," with special ceramics to densify them. It demonstrates stable corrosion resistance and reduced polymer adhesion effects in high-temperature environments of around 400°C. 【Recommended for!】 - Those using chromium plating but looking to extend its lifespan. - Those considering measures against resin adhesion, seizing, and corrosion of components due to resin materials, etc. 【Contents of the materials】 ● Features (application temperature, heat resistance, film hardness, etc.) ● Cross-sectional photographs of the film ● Various data and test results - Non-adhesion of PP resin - Wettability of molten polyester resin - Surface tension ● Application examples #ZACROM #ZACROMTreatment 【Download the materials here】 https://tocalo-download.satori.site/tpr026-00?source=ipros

  • Other polymer materials

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Ceramic thermal spraying (insulation and decharging)

Forming insulating and decharging coatings through thermal spraying! - Surface treatment and coating technology -

▶ For surface treatment, thermal spraying, and coating, leave it to Tocalo! It is possible to impart insulation and static electricity dissipation properties to the surface of the substrate with a thermal spray coating. We will propose the optimal materials according to your desired performance, so please feel free to contact us. 【Features】 - Coating thickness can be selected according to the desired insulation breakdown voltage - Control of volume resistivity and surface resistivity, etc. 【Aim of this technology】 - Various insulating rolls - Bearings - Electrode materials - Semiconductor manufacturing equipment parts, etc. 【Contents of the materials】 ● Insulating coatings and static dissipation coatings (3 types) ● Various data - Surface resistivity - Volume resistivity - Relationship between coating thickness and breakdown voltage ● What is thermal spraying? - Characteristics of thermal spraying - Thermal spraying process 【Download the materials here】 https://tocalo-download.satori.site/tpr017-00?source=ipros

  • Surface treatment contract service

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Wear resistance, corrosion resistance, and reaction prevention [Coating solves these issues].

Supports the improvement of wear resistance of CFRP components and the prevention of oxidation and reactions in SiC components. Assists in achieving CO2 emission reduction and carbon neutrality.

<Do you have any of these concerns?> - Using CFRP but durability is lacking - Want to use expensive ceramic components for a longer time - Want to improve heating efficiency Our company adds new functions to various materials using thermal spraying, coating, and buildup techniques. Examples: Thermal spraying (coating) WC cermet or ceramics onto CFRP → Improves wear resistance and corrosion resistance Thermal spraying ceramics onto SiC components → Prevents oxidation and reactions, extends lifespan, improves radiative cooling of industrial furnaces Repairing roll shafts with thermal spraying → Restores dimensions and makes them reusable By reducing product weight through material changes, shortening firing times, and improving energy efficiency in power generation equipment, we contribute to reducing environmental impact, such as CO2 emissions and achieving carbon neutrality. 【Click here for the technical catalog list】 https://www.tocalo.co.jp/contact/download/?source=ipros We apologize for the inconvenience, but please view the catalog from the above page.

  • Heating device
  • Surface treatment contract service
  • Other conveying machines

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Thermal spraying / Wear resistance & lightweight 'Improvement of the lifespan of CFRP components'

Improving the weaknesses of CFRP with thermal spraying to achieve longer lifespan! -Surface treatment and coating technology-

▶ Please leave surface treatment, thermal spraying, and coating to Tocalo! 【Technical Overview】 CFRP (Carbon Fiber Reinforced Plastic) is a lightweight material with superior strength compared to iron and aluminum. Its application is expected to expand with the aim of reducing carbon dioxide emissions through the lightweighting of various mobility solutions, but it has weaknesses in wear resistance and oxidation resistance. Our company possesses technology to directly form coatings on CFRP, which has traditionally been considered difficult, allowing us to improve the material's weaknesses and extend its lifespan. 【Content of the Materials】 - Overview / Appearance photos after construction (super hard coating, ceramics coating) / Types and properties of representative thermal spray coatings / Suga-type wear test results / CO₂ reduction measures ■ Other wear-resistant coating lineup - Ultra-dense WC coating: Achieving further densification of conventional ultra-hard thermal spraying - Environmentally friendly coating [EF-JET Coating]: Low Cr, high hardness thin film Please feel free to consult us about the feasibility of applying coatings to the components you are considering. 【Download the materials here】 https://tocalo-download.satori.site/tpr004-00?source=ipros

  • Surface treatment contract service

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For the long lifespan of pump parts! Solved with coating and thermal spraying technology.

Does it not last with plating? For such concerns, we also have specifications with a hardness of HV1000 or higher!

Are you struggling with corrosion from seawater and sulfuric acid, or wear of pump components due to sediment and slurry? We coat materials on the surface of components that are stronger and more durable than the base material, contributing to the longevity of pump parts and reducing the frequency of replacements. ▼▽ Coatings with Proven Results for Pump Components ▽ ▼ ■ For Repairs (Casing, Impeller, etc.) Recommended for those troubled by thermal distortion from weld buildup! [TLC] Low thermal distortion, low dilution, corrosion resistance [TS-3013] Low-temperature application, thick film repair ■ Corrosion Prevention For corrosion prevention against seawater, sulfuric acid, and molten metals! Protects the base material from corrosive liquids flowing through pumps and piping. [CDC-ZAC] Corrosion resistance, wear resistance [SUPER-ZAC] Corrosion resistance ■ Measures Against Sediment Wear and Slurry Erosion High-hardness WC cermet coating. Suitable for wear from sliding as well as wear caused by sediment and slurry! [Super Hard Thermal Spray] Wear resistance, resistance to sediment wear, etc. * Additionally, there is "T-4318," which is even more resistant to sediment wear. 【For a list of materials, click here】 https://www.tocalo.co.jp/contact/download/?source=ipros

  • Other pumps

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What is thermal spraying? Solve your company's problems with thermal spraying!

If you're thinking that thermal spraying might be good, first come to Tokaro! We will propose adjustments to maximize the functionality according to your purpose!

For surface treatment, thermal spraying, and coating, please leave it to Tocalo! 【What is Thermal Spraying?】 Thermal spraying is a surface modification technology widely used in the industrial sector. It involves melting or softening materials such as metals and ceramics, which have been adjusted to maximize their functionality according to the intended purpose, and spraying these molten particles onto the surface of the workpiece using various heat sources. The sprayed molten particles cool and solidify instantly, forming a coating. 【When Consulting…】 We will select the optimal specifications for your company from over a hundred different options with varying thermal spraying methods and material compositions! Prototyping is also possible, so please feel free to consult with us first. 【Download Company Introduction Materials】 https://tocalo-download.satori.site/tts001-00?source=ipros The materials are not available on this site. We apologize for the inconvenience, but please download them from the page above.

  • Surface treatment contract service

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